- Rebuilds a new and stronger foundation
- Reduces deflections due to traffic loads, resulting in lower strains in an asphalt surface
- Reduces moisture intrusion significantly
- Reduces subgrade failures, potholes, surface cracks and road roughness
- Highly cost effective by recycling existing materials that have already been paid for
- Increased durability (compared to granular base materials)
- Eliminates excavation and replacement with new materials expediting construction time
- Recycles 100% of existing materials
- Utilizes your initial investment of the existing pavement
- Conserves natural resources, fuel and energy
Roads & Bridges
has become a challenge for building material manufacturers, design engineers, and contractors.
WHAT IS FULL DEPTH RECLAMATION (FDR) AND STABILIZATION?
Full Depth Reclamation (FDR) and Stabilization is a pavement rehabilitation process that pulverizes and reuses the existing pavement and subbase materials mixed with our soil stabilization technology to produce a structurally strong pavement base course.
Full Depth Reclamation (FDR) is a process best suited for failed roadways where heavy pot holes, cracking and rutting exist. Even the most severe pavement problems can be solved using Full Depth Reclamation. These roadways deteriorate to a point that conventional maintenance and/or repair and overlay practices become expensive and do not perform well due to the condition of the underlying structure.
WHAT ARE THE BENEFITS OF IMPLEMENTING A FULL DEPTH RECLAMATION (FDR)
AND STABILIZATION APPROACH WITH THE ADDITION OF CONSTRUCK SYSTEMS & TECHNOLOGY?
AND STABILIZATION APPROACH WITH THE ADDITION OF CONSTRUCK SYSTEMS & TECHNOLOGY?
The FDR Construction Process
Uniformly spread additional material on the surface of existing asphalt.
Pulverize additional material with existing asphalt and base/subbase layers.
Blend additional material with existing asphalt and base/subbase layers with Construck Systems & Technology additive.
Compact with vibratory sheep foot roller and grade and reshape road as needed.
Compact with vibratory flat drum roller.
Allow new base/subbase to cure and apply prime coat and asphalt or concrete surface
Machinery Requirements
2 (two) Road Reclaimers:
Caterpillar RM300/350/500 or similar.
2 (two) Motorgraders with
rear scarifiers.
2 (two) Compactors with
vibratory smooth roller drum.
15-20 Tons
2 (two) Compactors with
vibratory pad foot drum.
15-20 Tons
2 (two) Water trucks with
rear spray pump.
Minumum 12,000 Liters
Construck Systems & Technology can be adopted to a broad
range of proven applications
Construction
By treating in-situ material, we transform previously inferior soils into usable and stable components for use in major roads, highways and foundations. Asphalt or cement surfacing can then be laid directly on top of the stabilized material.
Military
Construck Systems & Technology provides military installations with rapid solutions for the construction and rehabilitation of landing pads, runways, and access roads while suppressing the damaging effects of dust.
Airports
Construck Systems & Technology can strengthen weak subgrades and build a stabilized layer for taxiways and runways, absorbing the intense loads from aircraft movements
Railway
Construck Systems & Technology can strengthen weak subgrades in order to support the track structure above it. We provide solutions to reduce or eliminate numerous problems with track substructure failures that are attributed to a poorly engineered subgrade.
Oil and Gas
Oil and gas sites require access road stabilization to reinforce unbound subsurface layers. The newly stabilized layer increases the bearing capacity of the site. The end result is an access road or worksite that can handle heavier equipment, and costs less time and money to install.
Mining
The mining industry depends on cost effective and efficient solutions for constructing access and hauling roads. A stabilized road translates to substantial
Renewable Energy
Stabilized foundations increase the load bearing capacity of working platforms for heavy-duty generators, cranes and piling rigs. Dust control and road stabilization solutions are employed to create instant access roads.
Forestry
Forestry roads easily deteriorate and produce harmful dust. Stabilizing these roads will increase the bearing capacity, reduce on-going maintenance and increase productivity.